A new platform for your data

Foundry machines and devices are being connected to provide a wealth of data, in the spirit of the Industrial Internet of Things (IIoT). The challenge is how to collate and analyse the data in order to bring benefits to the smooth running of the foundry. The Monitizer platform provides the perfect solution. As well as enabling efficient data collection and management, it creates the basis for doing more with your data; to identify issues, intervene, learn and constantly improve. In short, it helps you turn foundry data into value.

Monitizer - Connections that put you in control

The casting process involves many sub-processes that need to be in perfect sync to obtain and ensure optimal production performance. Monitizer | CIM offers several interfaces that connect key elements - sand mixer, moulding machine, pouring unit, cooling conveyor, casting sorting, vibration conveyor and cooling drum – to enhance control and support automatization of the casting process. The result is stable, consistent and perfect operation, without any human intervention.

Features enhances easy and stable operation of your DISA equipment

     
Easy administration and storage of up to 30.000 pattern recipes ensuring stable production consistency Full graphical overview of the moulding line with distinct mould colors of each casting type and specific mould information Monitor uptime, productivity and waiting times of every shift and production batch 
     
Triggering maintenance task to be carried out based on either production time or number of produced moulds Displays real-time information from the DISA moulding machine operator panel remotely Monitor uptime, productivity and waiting times of every shift and production batch
     

Full automatic pouring unit control enhance
production 
stability and reduces the need
for operators. 
* Automatic change of
parameter settings at pattern change

 

Pre-pouring and pre-positioning of pouring unit
during mould transport reduces delay caused
by pouring unit process

 

Full automatic control with no need
for manual intervention

 
 
 

Moulding speed is adjusted to fulfill required
IMCT before leaving cooling line and ensuring
stable production flow

Automatically sorting moulds marked as bad by

moulding machine or incomplete pouring by pouring unit

Automatic update of vibration conveyer
settings every time a new mould is delivered


     
Define production parameter level for all
parameters for each pattern set in the
database (minimum / maximum)

Ensure parameter settings are in sync with
application technical 
setup and avoid operator
adjusting parameters out of defined range

Easy and fast update of pattern recipe from
the machine operator panel


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