DISA Matchplate moulding machines

Quality moulds, lower costs

The DISA MATCH’s rigid design and smooth operation produces premium-quality moulds with

• maximum machine-related mismatch of between 0.2 and 0.25mm (depending on mould size)
• DISA in-chamber parting spray system to prevent sand sticking to the pattern plate
• patented sand slot design for optimum mould quality

These features mean DISA MATCH delivers consistently higher casting quality with less need for machining – keeping finishing costs to a minimum.

Deep pockets, perfectly filled

The sand blow system deployed in the DISA MATCH is based on 50 years of experience. It ensures effective sand filling, even of deep-pocket moulds, with no need for ram-up blocks and is easy to clean.

Fully adjustable stripping height and acceleration protect mould integrity and optimise the cycle time, while the adaptable mould height system ensures a constant sand-metal ratio.

Easy conversion from manual to automatic

Simple adaptors let you reuse existing jolt squeeze pattern plates or other matchplate patterns in the DISA MATCH machine with only few modifications.*

That makes upgrading from jolt squeeze or other matchplate technologies to DISA MATCH quick and painless. Our experts are ready to help you apply this proven solution.

* Subject to evaluation as some patterns may not be suitable for conversion.

Perfect for your process

For maximum output every match machine model combines high speed, fast pattern changes and consistent mould quality with low mismatch.  Fully integrated PLC and hydraulic systems regulate every movement.

Sophisticated adaptive mould thickness control comes as standard, ensuring consistent mould thickness even when sand properties change. Added to the super-rigid machine frames and guide rods, this produces very high casting accuracy and repeatability.  Additional features include:

• fixed cope for flexible mould changes and extra-precise stripping
• enhanced pattern carrier design (28/32 and 32/32) 

Flexible, clean operation…

DISA MATCH offers fast and simple pattern changes with completely flexible, easily-adjusted Down Sprue positions. 

Operators have increased workspace, with a cleaner and quieter working environment.  Additional benefits include:

• in-chamber pattern spray reduces parting fluid usage and airborne parting fluid
• light curtain for easy and safe operation
• large colour VDU for user-friendly operation and trouble shooting 

Minimum maintenance

DISA MATCH’s robust and simple design uses minimum moving parts, that means less maintenance and unbeatable uptime. Service-friendly access and clever features further reduce maintenance time and cost.  Features include:

• easy-to-change cope and drag wear plates
• automatic lubrication system
• external hydraulic power unit (20/24 and 24/28)
• patented easy-to-exchange chamber wear plates

Every DISA MATCH is delivered fully tested and installation-ready for fast commissioning. In operation, you can rely on the industry’s best aftermarket parts and service network.

DISA Automatic Core Setter (CSE)

The Automatic Core Setter is a simple, reliable design that is fully integrated with the MATCH machine. Available for all DISA MATCH sizes, the CSE is particularly valuable for long production series and for setting heavy cores precisely into the drag mould.

The DISA CSE for DISA MATCH 28/32 and 32/32 gives the operator 36 seconds to place the cores in the core mask. Built-in alignment between the core mask and drag mould aids rapid matchplate changes.

DISA Quick Matchplate Changer (QMC)

The Quick Matchplate Changer enables the precise changing of matchplates within two minutes. 
It is highly recommended for both smaller and larger moulding machines where matchplates can weigh up to 400 kilos (900 pounds).

DISA Computer Integrated Manufacturing (CIM)

DISA Computer Integrated Manufacturing enables direct connectivity between the DISA MATCH and reporting applications on the foundry network. 
It facilitates real-time production monitoring, reporting and pattern-related parameter download to the moulding machine. 

How is works

DISA’s Automatic Mould Handling system has been designed specifically to work in tandem with the DISA MATCH moulding machine. 

Consisting of a variable-length pouring/cooling line and an automatic weight and jacket transfer cleaning station, the DISA AMH synchronises perfectly with the DISA MATCH to ensure mould integrity all the way to the shakeout. 

After the last mould has been transferred to the shakeout or belt conveyor, the pallet cars pass through a pallet cleaning station, before a new mould is placed on the pallet car again. 

Keeping up with high speeds

The high speed of the DISA MATCH requires a mould handling system that enables effective mould cooling. 

The AMH allows effective cooling on minimum floor space, without having to compromise on moulding speed. This is achieved through up to two parallel conveyor sections installed between the DISA MATCH and the final shakeout. 

Additional cooling can be achieved by adding a belt conveyor before the shakeout. 

Remote troubleshooting

As with DISA MATCH, the DISA AMH also supports the DISA Remote Monitoring System (RMS). This allows a DISA engineer to connect directly to both the DISA MATCH and AMH operator panels to obtain the information necessary to fix problems and maximise performance and availability.