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Putting AI to work for foundries

Monitizer® | PRESCRIBE harnesses the power of Artificial Intelligence (AI) to help green sand foundries optimise their whole process, not only moulding or pouring. It's proven to significantly reduce scrap and increase profit.

 

Built to make sense of complexity, Monitizer® | PRESCRIBE learns from your existing data to deliver new insights. It finds out what works and what doesn’t

Practical and proven for rapid results

Delivered by DISA in partnership with AI experts DataProphet, the Monitizer® | PRESCRIBE packaged service is quick and simple to deploy with rapid time to value.

With your production history at its fingertips, Monitizer® | PRESCRIBE incorporates the wisdom of your best engineers to become the most reliable expert in your foundry. Its guidance helps your operations team eliminate defects, dramatically cut scrap and minimize downtime.

How does it work?

Monitizer® | PRESCRIBE employs advanced machine learning and cloud computing horsepower to spot links between quality problems and process parameters. From sand grain size to pouring cup level, it analyses data from across the entire moulding line.

Automatically analysing historic production and quality data, it learns from past mistakes and corrections made by your own experts. From that analysis, Monitizer® | PRESCRIBE finds the optimal process settings and tolerances for each casting and process.

Our Expert Execution System, enabled by AI, has helped a foundry in South Africa cut defect rates in grey iron engine block castings by 50% in the first month. For the first time ever, they achieved zero internal defects on all shipped castings over three months and save over $100k every month.

Frans Cronje, CEO, DataProphet.

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