Pour exclusively into flawless moulds
DISA Mould Accuracy Controller is a high-precision measuring device that captures real-time mould-related mismatch, mould gaps, mould steps and parallelism for each mould before pouring.
It consists of a bridge-like scanning bracket mounted across the mould string between the moulding machine and the pouring unit. The bracket is equipped with laser sensors that continuously scan the mould string and specially designed impressions on each mould. The MAC system then calculates the four measurement parameters and identifies issues according to customer pre-set limits. A warning light on top of the bracket alerts operators to deviations via a simple traffic light system.
Why you should choose the DISA MAC solution
- Warnings when moulds are out of tolerance and prevent pouring moulds with gap.
- Explore and expand knowledge about moulding machine and sand preparation process and get greater understanding of the stability and capability.
- Eliminates long production runs with scrap and reduce scrap and minimize rework.
- Supply parts with tighter tolerance requirements and improve overall casting quality.
- The typical payback time of DISA MAC is less than 2 years!
Get access to our experienced service people and high-quality spare parts
DISA aftermarket offers full service and maintenance, professional operator training and foundry technology service agreements to help optimize your productivity and performance.
DISA TAG
For the first time ever, foundries can gain full traceability with DISA’s ingenious new Trace and Guidance (TAG) concept. TAG adds a unique ID number to each casting to provide the missing link between individual castings quality and their process data like sand compressibility, shot pressure and pouring temperature.