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The DISA FLEX horizontal flask moulding line brings DISA’s proven high‑pressure moulding technology into a flexible platform designed to handle demanding geometries, larger mould sizes and consistent uptime. With strong, uniform compaction from Multi‑Piston hydraulic squeeze and precise double‑blow pre‑compaction, DISA FLEX delivers stable mould density and repeatable casting quality and speeds of up to 120 moulds per hour with a machine‑dependent mismatch of just ±0.25 mm.
Dual Squeeze System (DSS) adds bottom‑side pre‑compaction using a floating Bottom Filling Frame. It improves mould density variation by +30%, especially in areas close to the flask walls or complex geometries. It enhances casting quality and reduces finishing work to a new level.
A fully integrated Mould Handling System (MHS) cooling line manages flask flow from separation and cleaning to rollover, drilling, core setting, closing, cooling and punch‑out. A centralized PLC control system coordinates every movement, ensuring smooth operation, high uptime and predictable performance.
DISA FLEX offers a strong foundation for a modern, efficient and future‑ready foundries. Whatever you are building a new horizontal flask moulding line or replacing an older existing, DISA FLEX is the choice for you.
Replacing an Older Line with DISA FLEX
Replacing an outdated flask line with a DISA FLEX gives you higher uptime, lower scrap and far fewer maintenance interruptions, driving a more predictable and profitable operation.
Its energy‑efficient, low‑maintenance design reduces daily operating costs while delivering superior moulding precision and stability. With modernized automation and easier operation, your team spends less time troubleshooting and more time producing — strengthening throughput and delivery performance. The result is a future‑ready line that improves yield, cuts waste and accelerates ROI from day one.
Why choose DISA FLEX?
- High‑pressure mould compaction delivers stronger castings—reducing scrap costs.
- Multi‑piston combined with Dual Squeeze System ensures uniform hardness—cutting rework time and improving casting quality.
- Energy‑efficient operation lowers consumption—reducing operating expenses.
- Low‑maintenance mechanical minimizes interventions—increasing uptime.
- Fast and easy production changeovers —accelerating productivity gains.
- Robust, high‑uptime architecture avoids breakdowns—protecting output stability.
- Modern horizontal flask technology replaces outdated lines —cutting downtime and repair costs.
- Digital‑ready digital platform enables real‑time insights—supporting smarter decisions.
- Durable DISA engineering extends system lifetime —strengthening long‑term ROI
Invest in Performance That Pays Off
Whether you are increasing capacity, improving casting quality, reducing scrap or replacing an older horizontal flask moulding line, DISA FLEX provides a future‑ready platform built for demanding production. Designed to deliver stable performance, predictable uptime and a low cost per casting, DISA FLEX is a high‑ROI investment that strengthens operational efficiency and long‑term competitiveness in modern green sand foundries.
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