Intelligent Control System
Every aspect of the platform is built for precision at pace. It´s easy to operate with intuitive navigation and guided status messages for quick diagnostic. The intelligent control systems, includes true mould thickness measurement, adaptive pouring position and pre‑strip with re‑squeeze, adjustable squeeze distribution, all helping to stabilize the process, even at top speeds, significantly reducing mismatch, scrap and process variations.
Well-Proven Mechanical Design
The DISAMATIC D‑line vertical moulding machine is engineered specifically for foundries where maximum output, total reliability and repeatable accuracy shape the foundation of long‑term success. With moulding speeds up to 555 moulds/hour delivering an annual capacity of 30-40.000 tonnages, the D‑line unlocks the highest levels of productivity available in green sand vertical moulding today.
The ultra‑robust well-proven mechanical design has been optimized over many decades, leading to a machine engineered for unbeatable uptime, extremely long equipment life with a minimum of maintenance required. This ensures dependable performance shift after shift, year after year - a critical advantage for high‑load production environments.
Why choose DISAMATIC?
- Ultimate vertical moulding speed up to 555 moulds/hour
- Gain 30–40,000 tonnage annual production capacity
- Lowest mismatch and best precision at +/- 0,1 mm.
- Fastest changeovers in just 60 seconds.
- Reduce manual intervention and run filter jobs 15% faster
- Easy upgrade from DISA 2013, 230, 240, 250 for immediate gains in output, uptime and ROI
Packed with technical features
Automatic Pattern Change (APC)
Production changeovers are streamlined and reduced to a minimum with DISA’s fastest automatic pattern changer in just 60 seconds.
Core Setter (CSE)
Production of cored castings is accelerated and stabilized with the high‑precision automatic core setter, ensuring 10x faster core insertion with high accurate and repeatable protecting uptime and delivers consistent casting quality.
Automatic Filter Setter (AFS)
Filter jobs run at full moulding speed, 15% faster that using the core setter, delivering precise, repeatable filter placement, reduces manual handling, removes repeated motions for a better working environment, and improves casting reliability.
Automatic Mould Conveyer (AMC)
Stable and accurate mould transport through pouring is safeguarded at high‑speed, protecting the casting integrity at any production pace.
Precision Mould Conveyor (PMC)
Heavy mould transport is optimised for high‑capacity, ensuring controlled, distortion‑free mould transport for large castings while maintaining speed, accuracy and overall line stability.
Unique features that enhance your business performance
- High-speed moulding up to 555 moulds per hour - mould mismatch +/1 0.025 mm
- Accurate high-speed core setting up to 425 moulds per hour on cored jobs.
- Ultra short production changeover in less than 1 minute!
- Quick and intuitive operator navigation in any language.
- Certified with the CE mark and adheres to ISO standards.
- Lifting equipment to avoid heavy operator lifts.
- Moulding sizes available: 600x775, 600x850, 650x850 mm.
Invest in Performance That Pays Off
Whether you aim to expand capacity, lift output, cut scrap, shorten delivery times or replace older DISA moulding line (2013, 230, 240, 250), the D‑line provides a future‑ready, high‑ROI investment that strengthens operational efficiency and business performance across the board.
