DISA MATCH

Minimum maintenance

DISA MATCH’s robust and simple design uses minimum moving parts, that means less maintenance and unbeatable uptime. Service-friendly access and clever features further reduce maintenance time and cost.  Features include:

  • easy-to-change cope and drag wear plates
  • automatic lubrication system
  • external hydraulic power unit (14/19, 16/20, 20/24 and 24/28)
  • patented easy-to-exchange chamber wear plates

Every DISA MATCH is delivered fully tested and installation-ready for fast commissioning. In operation, you can rely on the industry’s best aftermarket parts and service network.

迪砂水平双面模板技术

造型:

151 - 200铸型/小时

优点

每小时可生产多达 180 个不下芯铸型

与设备相关的最大错箱为 0.2 毫米,实现较低的精加工成本

快速、精确的型板更换

相当长的正常运行时间和较高的铸型质量

一个产品系列轻松满足您对双面模板的所有需求

DISA MATCH 14/19: upgrading to versatile, rapid and reliable MATCH performance is quick and easy – now available in the popular 14/19 mould size DISA MATCH 20/24:非常适合希望提高铸件质量和生产效率的小批量生产铸造厂。它配备的双面模板适配器使其可以轻松击败竞争对手设备。
DISA MATCH 24/28:高度灵活的双面模板铸造生产,适用于广泛的用途。
DISA MATCH 28/32:减少人工干预的需求,可更进一步生产更大型、更复杂的铸件
DISA MATCH 32/32:这款旗舰型号采用大型铸型尺寸,非常适合需要更大铸型的各种汽车和其他应用领域。

高回报的支持服务

迪砂提供对 DISA MATCH 14/19、20/24、24/28、28/32、32/32 的全球技术支持,始终帮助铸造厂尽可能提升铸造性能,这要归功于:

  • 原装备件的快速交付
  • 从距您较近的办事处提供现场技术支持
  • 全天候支持热线
  • DISA TOPS(迪砂的专属客户检查、服务和维护计划)应用和培训专家可按需提供支持

非常适合需要快速更换型板的小批量生产铸造厂

The DISA MATCH is the most rigid and accurately-controlled green-sand matchplate system available.  With rapid, precise pattern changes and an easy-to-use operator interface, the DISA MATCH enables jobbing foundries to achieve the lowest cost per casting – even for short runs.

  • The DISA MATCH 14/19, 16/20 and 20/24 machine can reach speeds of up to 180 uncored moulds per hour.
  • It delivers a maximum machine-related mismatch of only 0.2mm (0.25 for the two larger mould-size versions). 
  • Maintenance-friendly design, including easy access to the moulding area, reliable service support and wrap-around preventive maintenance ensure your DISA MATCH moulding line is up and running when you need it.
 

功能出色,值得信赖

Quality moulds, lower costs

The DISA MATCH’s rigid design and smooth operation produces premium-quality moulds with

  • maximum machine-related mismatch of between 0.2 and 0.25mm (depending on mould size)
  • DISA in-chamber parting spray system to prevent sand sticking to the pattern plate
  • patented sand slot design for optimum mould quality

These features mean DISA MATCH delivers consistently higher casting quality with less need for machining – keeping finishing costs to a minimum.

Deep pockets, perfectly filled

The sand blow system deployed in the DISA MATCH is based on 50 years of experience. It ensures effective sand filling, even of deep-pocket moulds, with no need for ram-up blocks and is easy to clean.

Fully adjustable stripping height and acceleration protect mould integrity and optimise the cycle time, while the adaptable mould height system ensures a constant sand-metal ratio.

Easy conversion from manual to automatic

Simple adaptors let you reuse existing jolt squeeze pattern plates or other matchplate patterns in the DISA MATCH machine with only few modifications.*

That makes upgrading from jolt squeeze or other matchplate technologies to DISA MATCH quick and painless. Our experts are ready to help you apply this proven solution.

* Subject to evaluation as some patterns may not be suitable for conversion.

选择这些,创造非凡价值

Perfect for your process

For maximum output every match machine model combines high speed, fast pattern changes and consistent mould quality with low mismatch.  Fully integrated PLC and hydraulic systems regulate every movement.

Sophisticated adaptive mould thickness control comes as standard, ensuring consistent mould thickness even when sand properties change. Added to the super-rigid machine frames and guide rods, this produces very high casting accuracy and repeatability.  Additional features include:

  • fixed cope for flexible mould changes and extra-precise stripping
  • enhanced pattern carrier design (28/32 and 32/32) 

Flexible, clean operation…

DISA MATCH offers fast and simple pattern changes with completely flexible, easily-adjusted Down Sprue positions. 

Operators have increased workspace, with a cleaner and quieter working environment.  Additional benefits include:

  • in-chamber pattern spray reduces parting fluid usage and airborne parting fluid
  • light curtain for easy and safe operation
  • large colour VDU for user-friendly operation and trouble shooting 

Minimum maintenance

DISA MATCH’s robust and simple design uses minimum moving parts, that means less maintenance and unbeatable uptime. Service-friendly access and clever features further reduce maintenance time and cost.  Features include:

  • easy-to-change cope and drag wear plates
  • automatic lubrication system
  • external hydraulic power unit (14/19, 16/20, 20/24 and 24/28)
  • patented easy-to-exchange chamber wear plates

Every DISA MATCH is delivered fully tested and installation-ready for fast commissioning. In operation, you can rely on the industry’s best aftermarket parts and service network.

Aluminum Castings Company

Watch this case video